Surface Treatment & Coatings

Surface Finishing

Surface finishing covers mechanical processes such as polishing, buffing, bead blasting, sand blasting, brushing and vibratory deburring that achieve a specified appearance or roughness (Ra). They are used on their own or to prepare parts before plating, anodizing or coating.

What it is

Each process changes the surface in a different way: polishing and buffing produce a smooth, reflective finish; bead blasting gives a uniform satin-matte look; sand or grit blasting cleans and roughens for coating adhesion; brushing gives a directional satin grain; vibratory and barrel finishing deburr and smooth many small parts at once.

The target is usually stated as a roughness value (Ra in µm) or as a visual standard or sample. Choosing the finish before plating or anodizing matters, because those coatings reproduce the surface underneath.

Typical applications

  • Cosmetic finishes on consumer and architectural parts
  • Deburring machined and pressed components
  • Preparation before plating, anodizing and painting
  • Food and pharma equipment (polished stainless steel)
  • Removing scale, rust and old coatings

Suitable materials

  • Stainless steel
  • Aluminium
  • Carbon steel
  • Brass and copper
  • Plastics (selected processes)

Points to consider

  • State the finish as an Ra value or provide a reference sample to avoid mismatched expectations.
  • Blasting can slightly change dimensions and edge sharpness; mask critical surfaces.
  • Finish direction (brushed grain) should be shown on the drawing where it matters.
  • Polishing before plating gives a bright plated finish; blasting before anodizing hides tool marks.

Frequently asked questions

What is a good Ra value for a polished surface?

A general bright polish is around Ra 0.2–0.4 µm; a mirror polish is below about 0.1 µm. See our surface roughness chart for typical values by process.

What is the difference between bead blasting and sand blasting?

Bead blasting uses round glass beads for a smooth, uniform satin finish. Sand or grit blasting uses sharp media that cleans aggressively and roughens the surface, ideal before painting.

Can small parts be deburred in bulk?

Yes. Vibratory or barrel finishing deburrs and smooths large quantities of small parts economically in one batch.