Precision Profile Cutting

Precision profile cutting produces flat components with tight outline tolerances, typically ±0.01–0.1 mm, using fine laser cutting, waterjet or wire EDM depending on the accuracy needed. It suits parts where the profile itself is functional, such as gears, cams, templates and tool parts.

What it is

The cutting method is matched to the accuracy: fiber laser for fine sheet parts, abrasive waterjet for thicker or heat-sensitive materials, and wire EDM when microns and sharp corners matter. Parts may be finished by grinding or machining afterwards.

Precision profile parts avoid expensive milling of complex outlines and can be cut directly in hardened material with EDM.

Points to consider

• State which edges are functional so the right process and inspection are chosen.
• Thermal processes leave heat-affected edges; use EDM or waterjet if that matters.
• Very thin materials need support to avoid warping.
• Tolerances tighter than needed push parts onto slower processes.

Frequently asked questions