Forging & Forming

Press Forming

Press forming shapes sheet or plate into three-dimensional parts using dies in mechanical or hydraulic presses, including bending, flanging, embossing, stretching and drawing. It produces consistent formed parts in medium to high volumes.

What it is

A punch and die, designed for the part, form the sheet in one or more press strokes. Hydraulic presses give controlled force for deep or thick forming; mechanical presses give high speed for production.

Press forming is often combined with blanking and piercing in progressive or transfer dies.

Typical applications

  • Automotive panels and brackets
  • Appliance housings and panels
  • Dished ends and pans
  • Electrical boxes and covers
  • Agricultural implement parts

Suitable materials

  • CRCA and HR steel (drawing quality)
  • Stainless steel
  • Aluminium
  • Galvanised steel

Points to consider

  • Use forming-grade material for deep or complex shapes.
  • Generous radii reduce cracking and springback issues.
  • Tooling cost needs volumes to justify it.
  • Prototype shapes can be proven with soft tools first.

Frequently asked questions

What is press forming?

Shaping sheet or plate into 3D parts using a punch and die in a press.

Is press forming the same as deep drawing?

Deep drawing is a type of press forming used for cup-shaped and hollow parts.

What material is best for press forming?

Drawing-quality steels (such as CRCA D/DD/EDD grades), aluminium and stainless steel.